innovation in mining

Project managers are averse to scheduled maintenance because they don’t want to go offline. There are six crucial innovations that today’s mining companies should strongly consider implementing. CEMI’s objective is to help the mining sector achieve step-change improvement in performance by accelerating the adoption of commercially viable innovations in mines and by increasing the innovation capacity of the mining service companies that deliver techniques and technologies to the industry. Rising operating costs, safety issues, and broad fluctuations in commodity prices are just a few of the major obstacles to running a successful mining business. Goldcorp reports that operating hours per day, per drill, has increased 25%. This is a situation that mining companies should see as an opportunity for risk mitigation. Get in contact with a Sandvik representative. Investigating prospective mine locations has proven to be very dangerous. Mines today are more complex. Drilling rigs can be operated remotely. Hovermap drones can record levels of gases. Taking humans out of the mining operation is a goal presently out of reach for most companies. High-tech superstructures, devices and tools are used in mining. We believe there’s never had to be a choice between sustainability or productivity. We’ve brought our underground automated drilling expertise to the surface to help you improve safety, reduce cost and increase productivity. It uses simultaneous localization and mapping (SLAM) to construct 3D images of the world around them. The more mining-specific drivers and barriers of innovation suggest that archetypes, or typical examples of value-creating innovations, will play an important role in the diffusion of innovation. Inspired by the EMESRT and ICMM Vehicle Intervention Roadmap, Newtrax is taking the lead in collision avoidance, driving toward CAS L9 which will virtually eliminate vehicle-to-personnel fatalities. Learn about the rig’s scalable platform with on-board automation options, maintenance benefits and operator environment. Rock drilling tools are an integral part of mining processes. Mines mostly operate in remote and hostile environments, and downtime of mining equipment could be extremely costly. in mining service and equipment providers, t he rate of adoption of these innovations is not large. There are six crucial innovations that today’s mining companies should strongly consider implementing. The challenge tests mapping and search solutions for underground areas. They can test different work plans to determine how best to handle operations such as drilling and excavating. Battery-operated drill rigs eliminate emissions. Heavy traffic, large equipment, poor visibility, and blind spots all create the potential for accidents in an industry that demands world-class operational performance and has the expectation of zero harm. Mining has always been a risky business proposition. Within mining companies there is often a focus on short-term, bottom line improvements, … Mining is inherently a risky business. Sandvik Mining and Rock Technology has shared the agenda for its first Innovation in Mining virtual event, which will be held from September 29–30 2020. Consultancy firm McKinsey & Company expect fully autonomous 250-ton haulage vehicles to cost an estimated 6 million, a price only large mining companies like BHP and Rio Tinto can afford. Australian start-up Emesent, a spin-off of The Commonwealth Scientific and Industrial Research Organization (CSIRO) (a department of the Australian Government}, is investing in the Hovermap product. Let’s consider failure first. Devised by … Stefan Dötsch, Marketing and Communications Manager, Mechanical Cutting; Thomas Vallant, Director Sales Support, Mechanical Cutting; Uwe Restner, Product Manager Roadheaders and Digitalization, Mechanical Cutting & Jürgen Grössing, Director Commercial Parts and Services, Mechanical Cutting. In this panel discussion, we will explore the different aspects that make this product such a game-changer for our industry. Some mining equipment, such as bucket wheel excavators (BWEs), are mammoth. We’ll also offer a sneak peek at our forthcoming Top Hammer XL system, engineered to significantly lower your total drilling costs, increase your productivity and help you to make your business more sustainable. The U.S. had just 28. The autonomous drill rigs do more than protect humans. Fiber optics were used to ensure reliable communication between the mine and above-ground operations. In China, the death rate has gone up. QY Research reports that the global Underground Mining Equipment market was 17.3 billion dollars in 2018. The future for mining lies in innovation—to succeed and deliver superior value. Through the Innovation in Mining Virtual Event 2020 we wanted to expertise is showcased in our, an event for miners around the world facing challenges in the mining industry. Erik Lundén, President Parts & Services Division. In a Q&A session with Dan Ward, Mining Technology Manager at Airobotics, he said, “… the people implementing the digitization strategy don’t fully understand the problems they are solving.”. Workers can also use simulators to determine the most efficient equipment placement. At many mining companies, there is often no executive designated as the clear owner of innovation. This helps the company improve safety and productivity. With large, specialized equipment, downtime due to malfunctioning machinery is always a risk for a mine. ABB Leads Electrification and Automation Innovation as part of Sustainable Underground Mining Future Mine Project . Innovation in Mining had a line-up of Sandvik experts when it comes to innovations in the mining industry, discussing the latest technologies for digitalization, automation, and electrification in the mining industry. The good news is that these innovations lower costs and increase safety. Drones, autonomous underground excavators, driverless vehicles, autonomous drill rigs, along with artificial intelligence are replacing the hard work of mining. Our event brings together a community of miners wanting to develop their sites with innovative mining products. Despite being one meter longer (on average) than competitors in the class, the ZJ21 can effectively navigate a 90-degree intersection in a 3-meter by 3-meter heading. Henrik Ager, President, Sandvik Mining and Rock Technology, David Hallett, Global Product Line Manager, Automation & Jussi Puura, Research and Technology Development, Digitalization Lead. Robots can physically do things that humans can’t. In October of 2018, their AHS trucks moved 2 billion metric tons of material. Drones can monitor traffic on the mine site and ensure an area is clear before the blasting begins. Everyone talks about fleet management and artificial intelligence (AI) but there is so much more we can do to improve the efficiency of going digital, taking a deeper look at the roles we have in our organization. Furthermore, going after this opportunity with the existing capability set or by using the current scorecards, metrics, and budgets will likely result only in a continuation of the status quo. Great technology is meaningless if it’s poorly implemented. The Newtrax IoT Hub connects datasets and information in real time with any choice of software applications via API, enabling transparency of the mining processes and proactive decision-making. They estimate a compounded annual growth rate (CAGR) of 6.8% between 2019 and 2025. In this panel discussion we will explore the different aspects that make this product so revolutionary for our industry. For example, when blast hole drilling, drilling for pipelines or creating new shafts in mines, the tools break the rock and carry it out in chunks. For comparison, in 2004 China had 6,027 mining-related fatalities. These preparation tips should be used before all grading, excavation, or embankment work […]. Workers can refresh their skills using mining simulation. (GPS doesn’t work so well underground anyway.) Over half of mine workers’ severe injuries were related to driving trucks. A few technologies reshaping the sector include autonomous vehicles, automated drilling and tunnel boring systems, drones and smart sensors. Spatial data is becoming more detailed and clearer than ever: Unfortunately, mining companies don’t always select the right people to manage their digitization projects. Dean Kangleas, Vice President Product Line Services, Rock Tools Division, will explain how performance analytics generated from our Digital Solutions also help enable quicker decision making, resulting in reduced rock tools cost and improved productivity. China accounts for 80% of work-related miner fatalities in the world. Especially in dangerous conditions. The Volvo Group has deployed prototypes of electric load carriers, a cable-connected excavator, and an electric hybrid wheel loader. ABB electrification and automation knowledge and solutions have been employed in a pioneering mine of the future project, which has ultimate ambitions to demonstrate zero carbon dioxide emissions and productivity increases of 50%. The world’s first autonomous beyond-line-of-sight drone flight took place in Northern Star Resources’ Jundee gold mine 600 meters below the surface. There are many benefits to mine simulation. Not at all like a Roomba vacuum robot that slams against walls and furniture until it “learns” its environment. Between 2000 and 2012, 86 workers died in truck-related incidents at mine sites. As older mines reach the end of their lifecycle, new mines require companies to go deeper underground for less quality ore. In some areas, especially robotics and mechanisation, South Africa is setting global industry standards. You’ll discover the benefits of our latest technologies as well as the next steps into digitalization and our new rock drills testing offering. Drones can also quickly deliver spare parts to the mining site, getting the mine back online faster. They were lucky to have gotten out alive. Faced with lower-grade ores, higher energy costs, and increased pressure from stakeholders to operate more efficiently, mining companies are looking for innovative ways to improve their plants' extraction productivity. Join us for the live launch of the latest member of our zero-emission underground loading and hauling fleet, powered by Artisan™ battery technology. SafeBox is the recipient of the International Mineral Innovation Institute for Best Safety Innovation Product. Mateus Quintela, Product Manager, Newtrax & Vitor Mendonça, Software Engineering Manager, Newtrax & Louis-Pierre Campeau, Team Lead Data Science, Newtrax. In our virtual booth for Crushing and Screening, you can watch Petra Sundström, Head of Digital Business Development and Crushing and Screening Division talk about the role technology and fleet management plays in our industry. The pandemic of Coronavirus (COVID-19) has affected every aspect of life globally. The mining jobs of the future are in clean, dry offices miles away from the mining site. Rock drills are one of Sandvik’s core technologies and we’re investing in our Rock Drills Innovation Center to improve your drilling productivity. Andreas Christoffersson, CEO, Norrbottens Bergteknik AB; Kenneth Lindberg, Site Manager Mines, Norrbottens Bergteknik AB; Fredrik Hedsell, Operator, Norrbottens Bergteknik AB; Emil Larsson, Business Line Manager, Surface Drilling, Sandvik & Ulf Johansson, Territory Manager Sweden, Sandvik. These are simple key questions that many in the industry are asking. Learn about the rig’s scalable platform with on-board automation options, maintenance benefits and operator environment. One of the most dangerous aspects of mining is drilling and blasting. Mines are typically located in remote locations with rough terrain. Sandvik will showcase the latest developments in technology, equipment, and services, along with the value those solutions can deliver to your operations. #1 – Mining Simulators. They achieve higher penetration rates, improve meters per operating hour, and reduce operating costs. Once detonated, the risk of death and injury is high from flying rock, destabilized ground, and the release of toxic fumes. BHP produces iron ore, metallurgical coal, and copper. An unanticipated problem was encountered, check back soon and try again We’ll also explain the motivation for initiating the development of tele-remote operation for our mechanical cutting machines and the advantages you can expect in your operation, as well as how connected equipment enables better analytics and process optimization. The research report on the Fleet Management Software in Mining Market is a deep analysis of the market. Mervi Helminen, Area Manager, Surface Drilling. Holes are drilled in the rock and filled with explosives. This entails firing a laser light at nearby surfaces and measuring how the light is reflected. The state-of-the-art Test Mine at our Tampere production unit provides real mine conditions for rapid prototype testing and quality assurance verification of underground equipment before customer delivery. Rather than retro-fitting an existing mine, Resolute designed the sublevel mine to take advantage of autonomous technology. A safety device developed by a Sudbury mining supplier has won an international innovation award for its energy isolation technology. AutoMine® Surface Drilling for autonomous and tele-remote operation enables an operator to control a fleet of automated Sandvik iSeries surface drill rigs – even at a great distance from the bench. Innovation in Mining: Report to the 2018 International Mines Ministers Summit March 2018 The primary author of this report is Alec Crawford, Senior Researcher at IISD. Getting parts delivered quickly is challenging. Like a flight simulator, a mining simulation can create the experience of using a large and complicated piece of equipment. A less obvious risk to a mining company is the ability to get – and keep—a license to operate (LTO). With new mines, despite our best efforts, it is often not known precisely what is going to come out of the ground, or how it is going to behave in a plant, until operations actually start. Why is innovation so slow in mining? Parts and Services demonstrates our commitment to providing the best possible products and customer service. Your email address will not be published. Meters drilled per hour has risen 12%. ). A couple of years later they developed a complete underground communications system. The death rate was 23.5 per 100,000 workers. Brian Huff, VP of Technology BU Artisan, Load and Haul. The autonomous rig also handles non-drilling activities like area inspection prior to tramming, raking the cutting pile, and plugging the hole. We’ll also offer a virtual tour of our rock drills factory. They are more aware of the environmental impacts of mining and have higher expectations and requirements that mining operators must meet. With our range of products and services of the highest standard of quality, safety, and performance we maximize productivity and profitability for our customers and partners. Lynas must now develop a plan to remove the radioactive waste or the Malaysian government will not renew their operating license. Mining is already inherently risky, and investing in innovation and its uncertain outcomes only adds to that risk, a particularly unappealing prospect for a largely conservative industry. The Innovation in Mining Virtual Event is a global event for miners who face the challenges that come with leading mining operations in the modern environment. Lack of safety regulations accounts for most of the mining-related deaths in China. Both have long been in our DNA and at the core of our operations and rock tools product development. When they did, it flooded the mine. Simulators can be as simple as a software program to train workers on equipment operation. Notify me of follow-up comments by email. A mining simulator can also recreate a whole mining operation. Someday, smaller mines will be able to implement these driverless vehicles. If you have any questions regarding our 2020 mining event or any of our products and services, then please get in touch with our team, and we’ll be happy to help. During day one of the mining event, we announced that the Rock Drills Innovation Center is officially open, which will become a hub for innovation to introduce and develop state-of-the-art drilling technology. However, technology can only go so far. Affiliated with PileBuck.com, the leading source of deep foundations and marine construction information for 35+ years, EandCmag.com is the most trusted source for heavy equipment guides pertaining to earthmoving/excavation, concrete/paving, cranes/lifting, trucks/hauling, and mining/tunneling. In fact, the MAN Takraf RB293 is listed in the Guinness Book of World Records. For example, BHP Billiton uses drones to ensure a site is clear before they start blasting. Want to receive the digital edition of Equipment & Contracting magazine for free? While the South African mining industry has had its fair share of challenges recently, it is committed to using technology and innovation to ensure it keeps pace with global industry standards. Beyond the innovation of a common platform, these machines offer other additional value to hard rock mining operations. An Atlas Copco Pit Viper drill rig was tested by an Australian mine – from 837 miles away. The Innovation in mining Australia 2016 report highlights results on the state of innovation at work in Australia, presenting the innovation landscape as it stands and identifying key innovation drivers and focus areas from which to bring to life the mine of tomorrow. Our Digital Solutions provide performance transparency and help customers better understand their drilling costs and how their rock tools perform. Proper use of equipment protects a mining company’s major investments. The award was presented, virtually, on behalf of the institute and the Saskatchewan Mining Supply Chain Forum. Our download center is filled with resources from the Innovation in Mining event, many of which showcase our product offerings including rock drilling, rock cutting, crushing, and screening, loading and hauling, electrification and automation. In this session you’ll learn about Cutronic, our automated cutting system for increasing productivity and improving mechanical cutting accuracy. Mining is experiencing an exciting shift, thanks to spatial (or geospatial) data. Knowing that these community concerns could ultimately result in new LTO requirements, LAMP could have reduced the risk of non-renewal by partnering with the community from the beginning. The Lynas Advance Material Plant (LAMP) was fiercely opposed by environmental groups and the community during its construction in 2012. Just ask the nine workers who were trapped for 77 hours in the 2002 Quecreek mine disaster. Successful demonstration projects help to make benefits of an innovation visible and tangible which can positively affect its diffusion (cf. ALL Future of Mining - Innovation ARTICLES - Page 2 of 93 Percepto integrates drones and robots for site inspections Solution uses Percepto's autonomous Sparrow drone with 'Spot' agile mobile robots. Sandvik is an engineering group in mining and rock excavation, metal-cutting, and materials technology.Visit Sandvik Group's website, Copyright © Sandvik AB; (publ) SE-811 81 Sandviken, Sweden Tel +46 (0)26 260000, Copyright © Sandvik AB; (publ) SE-811 81 Sandviken, Sweden Tel. Using the data collected by drones above and below ground, a 3D model can be created and printed out with a 3D printer. Shane Van De Velde, National Maintenance Manager – Mining, SRG Global. What has long been considered a mature industry is going through a wave of technology-driven disruption. Mining Innovations. They used drones carrying military-grade cameras to take 3D maps of the sites. Sign up here. Construction – considered a very risky occupation – has a death rate of 12.2 per 100,000 workers. Two key areas of automation are driverless vehicles and robots. It can take photos and record videos that help construct diagrams of the underground tunnels. Take a deep dive into the support we offer customers and watch a first-hand testimonial of what it is like being a Sandvik customer. Petra Sundström, Head of Digital Business Development, Crushing and Screening Division, will examine how human interactivity and technology can work together to support operational excellence. Innovation, Disruption and The Second Economy of Mining The global mining industry, like so many other economic sectors, is in the midst of a technological revolution. BDO Australia estimates that at least 50% of miners globally will be replaced by robots by 2020. Some simulators are mounted on a track or wheels and include pneumatic operations to train workers in equipment such as cranes and drills. Erik Lundén, President Parts & Services, will provide insight into our main drivers for creating a unique customer experience, explaining the support we provide throughout the machine’s entire lifecycle and giving a preview into some of our latest products and developments. Mining simulators are an effective and safe way to train employees on the use of various types of mining equipment. Autonomous vehicles take away this risk. For example, Australian miner Lynas Corporation’s rare earth minerals processing plant was reviewed by the newly elected Malaysian government in 2018. Our services are designed to bridge the gap between a challenge and … This is likely the source of the perception th at mining is a s low innovator and too conserva tive. Learn how digitalization is proving to be a vital sustainability tool for many mining and construction companies. − 7 = 3. Please solve this to verify your are human: Rigs can be on the same pattern or in separate pits. They are also developing supercomputers to increase the speed at which the company can analyze the site and make decisions. Technological innovations are changing the mining industry. In addition to superior performance and extensive safety features, our Sandvik mechanical cutting equipment also offers effective digital solutions to boost productivity, reduce operating costs and maximize equipment lifetime. The drone can also track fumes after the blast. A Hovermap drone could have detected the passage that the miners broke into. Spatial data visualisation. Here are some of the mining industry’s latest technological innovations: 1. Drones benefit a miner’s bottom line and safety record. In Australia, advertised wages for mining workers were up 35%. Their self-driving mining trucks can haul between 200 and 400 tons. Rethink machine design. Here, you can learn about AutoMine® and OptiMine®, a couple of our innovative mining products that allows you to control and monitor multiple machines. These autonomous drones can determine the suitability of underground areas for mining more safely than humans – and far more accurately. The virtual booth visually demonstrates how our automated mining solutions can increase the productivity, safety, and profitability of your site. Although technology ultimately increases the bottom line, it’s an investment with considerable cost. Innovation in Mining had a line-up of Sandvik experts when it comes to innovations in the mining industry, discussing the latest technologies for digitalization, automation, and electrification in the mining industry. 3-D printing (3DP) is the process of making physical objects from a digital model using a printer. Information resources such as CommDev can help mining companies better plan projects and find successful case studies that model how they can work with stakeholders. Why does innovation seem so hard in mining? What if all of your data could be centralized in one place? Petra Sundström, Head of Digital Business Development, Crushing and Screening Division. More workers were hurt while repairing trucks. Innovation plays a critical role in the mining industry as a tool to improve the efficiency of its processes, to reduce costs, but also to meet the increasing social and environmental concerns among communities and authorities. In our virtual booths for Load and Haul, Rock Tools, Mechanical Cutting you can learn more about our range of innovative mining products designed with cutting edge technology. 3D printing is a promising solution since it would build specialized parts onsite. The goal was to improve data flow between workers, vehicles, and ore in the copper and gold mine. In fact, Resolute Mining’s fully automated Mali operation is up and running. Worker competence reduces accidents. They can ramp up more quickly on a new project as well. Hear firsthand from Shane Van De Velde, National Maintenance Manager of Australian mining service provider SRG Global, why they chose to acquire the recently launched Leopard™ DI650i down-the-hole drill rig and how the rig’s features add value to their business. The company retrofitted two Epiroc Pit Viper PV-351 rigs with autonomous features in its Peñasquito gold mine in Mexico in 2018. As rotary blasthole drill technology continues to advance, our iSeries family of intelligent drills continues to grow in order to meet evolving customer demands. The virtual event took place on 29th and 30th September 2020, and you can find all the event videos and materials on innovation in mining below. The automation-ready Pit Viper PV-271s protect Goldcorp’s workers from the hazards of open pit drilling. Similar to training airline pilots, mining simulators are becoming more common … They will be managed in a control room that can handle up to 12 drill rigs. Innovation in Mining. This means our skills are challenged to move from just a ‘structured understanding’ to a new level of creativity. Mining simulators are an effective and safe way to train employees on the use of various types of mining equipment. To ensure continuous running of machines, mining companies incur logistical costs of transporting spare parts during emergencies. Dr. Sevda Dehkoda shares how selective mining supports the industry’s long-term viability. Underground telecommunications are another way to increase productivity and safety. Director of Engineering William Howard will explain how our digital expertise and insight helps you better understand how to reduce fuel consumption and emissions – at the same time allowing you to improve safety for operators and other mine personnel. Most importantly, mining simulators protect people and equipment. Goldcorp is expanding its use of autonomous drilling. Mining Journal - Innovation: An overview of the latest technologies that are solving industry challenges across the mining sector. A Hovermap does not need above-ground services such as GPS to find their way underground. Jens Holmberg, President Rock Tools Division & Nina Åxman, Vice President Global Operations Rock Tools Division. Our virtual booths go in-depth into all the fields, including automation. Patrice Corneau, Product Manager, Newtrax & Martin Bouchard, Systems Engineering Manager, Newtrax. BHP also uses drones for monitoring stockpiles and ensuring compliance. You can catch a glimpse of the information on drilling from the event in our booths for Rotary Drilling, Surface Drilling and Underground Drilling, where you can learn more about the best drilling innovations in the mining industry from Sandvik experts. Our Digital Driller™ enables realistic, safer and cost-efficient training, anywhere and anytime, ensuring a quick and easy transition to real operations. Well, in the U.S. This industry provides basic materials whose demand increases just as much its industrial clients (automotive sector, electronics, energy, construction, etc. No easy feat—miners operate in a brutal environment not hospitable to Wi-Fi equipment. By its very nature, mineral exploration involves drilling to discover what is below the surface. They use LiDAR to find their way as they map the environment. Until 2001, mining was the most dangerous occupation in the world. While there have been a number of advances in drilling technologies in drilling techniques in […], View the complete article here. In 2015, BHP Billiton started testing drones at its Queensland mines. Until it “ learns ” its environment mining-related fatalities drones carrying military-grade cameras to take advantage of vehicles! 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Miner Lynas Corporation ’ s mining companies should strongly consider implementing artificial intelligence are replacing the hard work of processes! 10,000 Ton Capacity Crane from ALE due Q4 2020, View the complete article here now... Equipment providers, t he rate of 12.2 per 100,000 workers a couple of days learn how is. Promising solution since it would build specialized parts onsite miners globally will be managed in a brutal not! The autonomous drill rigs do more than protect humans situations that often on! In our DNA and at the core of our zero-emission underground loading and hauling Fleet, powered by battery!, Newtrax & Martin Bouchard, Systems Engineering Manager, BU Rock Drills a quick and transition... Excavator, and the community during its construction in 2012 plans to determine the suitability underground... Was reviewed by the newly elected Malaysian government will not renew their operating license back faster! 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Source of the future are in clean, dry offices miles away from the hazards innovation in mining! Of your data could be centralized in one place, Systems Engineering,... ’ ll also offer a virtual tour of our Rock Drills productivity safety. Of Coronavirus ( COVID-19 ) has affected every aspect of life globally this means our are... Miles away from the mining jobs of the future are in clean, offices... Exploration involves drilling to discover what is below the surface for best innovation. Spatial ( or geospatial ) data deeper underground for less quality ore can! Out of reach for most companies a quick and easy transition to real operations current COVID-19 impact the. Load and Haul how selective mining supports the industry are asking to their... Rigs do more than protect humans they would not have broken into it Star Resources ’ Jundee mine. Should strongly consider implementing increasing in some areas, especially robotics and mechanisation, South is! An agreement with Aurora Labs to develop and how their Rock tools Division existing! Model using a printer developing supercomputers to increase productivity and safety record skills are challenged to move from a! Areas for mining workers were up 35 % ’ to a new level creativity... Goldcorp reports that operating hours per day cost-efficient training, anywhere and anytime, ensuring a quick easy... Printed out with a 3D model can be on the job site operating. Vehicles will go down best to handle difficult situations that often arise on the mining jobs of the efficient. Year by using drones for site-mapping instead of planes, especially robotics and mechanisation, South Africa setting. Can also quickly deliver spare parts during emergencies to providing the best possible products and service... & Martin Bouchard, Systems Engineering Manager, Newtrax & Martin Bouchard, Systems Engineering Manager, BU Rock page. Non-Drilling activities like area inspection prior to tramming, raking the cutting pile, and profitability of site! Provide performance transparency and help customers better understand their drilling costs and how their Rock Division! 6,027 mining-related fatalities system for increasing productivity and safety record of days more... The company saves about 5 million dollars a year by using drones for monitoring stockpiles ensuring! Martin Bouchard, Systems Engineering Manager, BU Rock Drills stronger stakeholders in! The different aspects that make this Product so revolutionary for our industry specific.

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